Quality Assurance – FGK Thermal

FGK Thermal Quality Check List

Sl. No.	Quality Check List
1	Visual check
2	Dimensional check
3	Welding check
4	Thickness check
5	Theoritical weight check
6	Chemical composition test & certificate
7	Physical test & certificate
8	Pressure test
9	Speed check
10	Noise level check
11	Dynamic balancing check & certificate
12	Static balancing test
13	Leak test
14	Insulation / H.V. test
15	Resistance value / Continuity check
16	Manufacturer test certificate
17	Performance test
18	Performance test certificate
19	No load test
20	Electrical circuit check
21	Electrical routine test & certificate
22	Electrical type test & certificate
23	Function test

FGK Thermal Quality Control System

Sl.No.	Material	1	2	3	4	5	6	7	8	9	10	11	12	13	14	15	16	17	18	19	20	21	22	23	24	25
1.	Raw Material
1.1	Mild steel	✓	✓		✓	✓	✓	✓
1.2	Stainless steel	✓	✓		✓	✓	✓	✓
1.3	Heat resisting steel	✓	✓		✓	✓	✓	✓
1.4	Non-ferrous	✓	✓		✓	✓	✓
2.	Fabrication
2.1	Mild steel	✓	✓	✓					✓					✓
2.2	Stainless steel	✓	✓	✓					✓					✓
2.3	Heat resisting steel	✓	✓	✓					✓					✓
3.	Castings
3.1	Cast iron	✓	✓		✓	✓	✓	✓
3.2	Cast steel	✓	✓		✓	✓	✓	✓
3.3	Heat resisting	✓	✓		✓	✓	✓	✓
4.	Insulation Materials
4.1	Firebrick Refractory / Insulation	✓	✓		✓	✓	✓	✓									✓
4.2	Ceramic Fibre	✓	✓		✓	✓	✓	✓									✓
4.3	Mineral wool	✓	✓		✓	✓	✓	✓									✓
4.4	Super refractory	✓	✓		✓	✓	✓	✓									✓
4.5	Mortars / Castable / Ramming Mass	✓	✓			✓	✓	✓									✓
4.6	Asbestos	✓	✓		✓	✓
5.	Electro – Ceramic
5.1	Form bricks	✓	✓				✓	✓									✓
5.2	Ceramic Supporting Tube	✓	✓				✓	✓									✓
5.3	Ceramic Washer	✓	✓				✓	✓									✓
5.4	Ceramic Collar Tubes	✓	✓				✓	✓									✓
5.5	Thermocouple Tubes	✓	✓				✓	✓									✓
5.6	Ceramic Bobbin	✓	✓				✓	✓									✓
5.7	Busbar Insulator	✓	✓				✓	✓									✓
6.	Mechanical Parts
6.1	Drive Gear Parts	✓	✓														✓
6.2	Chains / Sprocket	✓	✓														✓
6.3	Wire rope & Accessories	✓	✓														✓
6.4	Bearing and Bearing housing	✓	✓														✓
7.	Heating Materials
7.1	Wire & Strip Elements	✓	✓		✓	✓	✓									✓	✓
7.2	SiC Rod Elements	✓	✓		✓											✓	✓
7.3	Kanthal Super Elements	✓	✓		✓											✓	✓
7.4	Cartridge Heaters	✓	✓		✓										✓	✓	✓
8.	Machined Parts
8.1	Ferrous Metals	✓	✓		✓
8.2	Non-ferrous Metals	✓	✓		✓	✓	✓
8.3	Non Metals	✓	✓		✓	✓	✓
9.	Burning Equipment
9.1	Burners	✓	✓														✓
9.2	Combustion Fans	✓	✓															✓	✓
9.3	Heating & Pumping unit	✓	✓															✓	✓
9.4	Burner Accessories	✓	✓														✓
10	Pipe Line Material
10.1	Pipes & Tubes	✓	✓		✓	✓			✓					✓
10.2	Pipe Fittings	✓	✓		✓	✓			✓					✓
10.3	Valves	✓	✓											✓			✓
11.	Fans
11.1	Centrifugal	✓	✓									✓	✓						✓	✓
11.2	Axial	✓	✓									✓	✓						✓	✓
12.	Equipment
12.1	H A R E	✓	✓																✓
13.	Hydraulics
13.1	Power pack unit	✓	✓														✓							✓
13.2	Hydraulic cylinder	✓	✓						✓								✓							✓
13.3	Hydraulic accessories	✓	✓														✓							✓
14.	Pneumatics
14.1	Pneumatic cylinder	✓	✓						✓								✓							✓
14.2	Pneumatic accessories	✓	✓														✓							✓
15.	Miscelleneous
15.1	Fastners	✓	✓		✓	✓
16.	Control Panels
16.1	Electrical panel	✓	✓	✓	✓										✓	✓					✓			✓
16.2	Instrument panel	✓	✓	✓	✓										✓	✓					✓			✓
16.3	Local Panel	✓	✓	✓	✓										✓	✓					✓			✓
16.4	Control post	✓	✓	✓	✓										✓	✓					✓			✓
17.	Instruments
17.1	Panel Instruments	✓	✓														✓							✓
17.2	Field Instruments	✓	✓														✓							✓
17.3	Portable Instruments	✓	✓														✓							✓
18.	Electrical Equipment
18.1	Drive motors	✓	✓																			✓
18.2	Transformers	✓	✓	✓											✓	✓		✓	✓			✓	✓
18.3	Variable Speed Gear	✓	✓														✓							✓
19.	Cables & Accessories
19.1	Cables & Wires	✓	✓		✓	✓											✓
19.2	Cable ducts with supports	✓	✓	✓	✓
19.3	Cable Trays with supports	✓	✓		✓
19.4	Conduit / Flexible conduit pipes	✓	✓		✓
19.5	Cable Gland/Socket/Tie/Ferrules	✓	✓				✓
19.6	Busbars with Supports & Ducts	✓	✓