FGK Thermal Quality Check List

Sl. No.

Quality Check List

1

Visual check

2

Dimensional check

3

Welding check

4

Thickness check

5

Theoritical weight check

6

Chemical composition test & certificate

7

Physical test & certificate

8

Pressure test

9

Speed check

10

Noise level check

11

Dynamic balancing check & certificate

12

Static balancing test

13

Leak test

14

Insulation / H.V. test

15

Resistance value / Continuity check

16

Manufacturer test certificate

17

Performance test

18

Performance test certificate

19

No load test

20

Electrical circuit check

21

Electrical routine test & certificate

22

Electrical type test & certificate

23

Function test

FGK Thermal Quality Control System

Sl.No.

Material

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

1.

Raw Material

                         

1.1

Mild steel

 

                  

1.2

Stainless steel

 

                  

1.3

Heat resisting steel

 

                  

1.4

Non-ferrous

 

                   

2.

Fabrication

                         

2.1

Mild steel

    

    

            

2.2

Stainless steel

    

    

            

2.3

Heat resisting steel

    

    

            

3.

Castings

                         

3.1

Cast iron

 

                  

3.2

Cast steel

 

                  

3.3

Heat resisting

 

                  

4.

Insulation Materials

                         

4.1

Firebrick Refractory / Insulation

 

        

         

4.2

Ceramic Fibre

 

        

         

4.3

Mineral wool

 

        

         

4.4

Super refractory

 

        

         

4.5

Mortars / Castable / Ramming Mass

  

        

         

4.6

Asbestos

 

                    

5.

Electro – Ceramic

                         

5.1

Form bricks

   

        

         

5.2

Ceramic Supporting Tube

   

        

         

5.3

Ceramic Washer

   

        

         

5.4

Ceramic Collar Tubes

   

        

         

5.5

Thermocouple Tubes

   

        

         

5.6

Ceramic Bobbin

   

        

         

5.7

Busbar Insulator

   

        

         

6.

Mechanical Parts

                         

6.1

Drive Gear Parts

             

         

6.2

Chains / Sprocket

             

         

6.3

Wire rope & Accessories

             

         

6.4

Bearing and Bearing housing

             

         

7.

Heating Materials

                         

7.1

Wire & Strip Elements

 

        

         

7.2

SiC Rod Elements

 

          

         

7.3

Kanthal Super Elements

 

          

         

7.4

Cartridge Heaters

 

         

         

8.

Machined Parts

                         

8.1

Ferrous Metals

 

                     

8.2

Non-ferrous Metals

 

                   

8.3

Non Metals

 

                   

9.

Burning Equipment

                         

9.1

Burners

             

         

9.2

Combustion Fans

              

       

9.3

Heating & Pumping unit

              

       

9.4

Burner Accessories

             

         

10

Pipe Line Material

                         

10.1

Pipes & Tubes

 

  

    

            

10.2

Pipe Fittings

 

  

    

            

10.3

Valves

          

  

         

11.

Fans

                         

11.1

Centrifugal

        

     

      

11.2

Axial

        

     

      

12.

Equipment

                         

12.1

H A R E

               

       

13.

Hydraulics

                         

13.1

Power pack unit

             

      

  

13.2

Hydraulic cylinder

     

       

      

  

13.3

Hydraulic accessories

             

      

  

14.

Pneumatics

                         

14.1

Pneumatic cylinder

     

       

      

  

14.2

Pneumatic accessories

             

      

  

15.

Miscelleneous

                         

15.1

Fastners

 

                    

16.

Control Panels

                         

16.1

Electrical panel

         

    

  

  

16.2

Instrument panel

         

    

  

  

16.3

Local Panel

         

    

  

  

16.4

Control post

         

    

  

  

17.

Instruments

                         

17.1

Panel Instruments

             

      

  

17.2

Field Instruments

             

      

  

17.3

Portable Instruments

             

      

  

18.

Electrical Equipment

                         

18.1

Drive motors

                  

    

18.2

Transformers

          

 

  

   

18.3

Variable Speed Gear

             

      

  

19.

Cables & Accessories

                         

19.1

Cables & Wires

 

          

         

19.2

Cable ducts with supports

                     

19.3

Cable Trays with supports

 

                     

19.4

Conduit / Flexible conduit pipes

 

                     

19.5

Cable Gland/Socket/Tie/Ferrules

   

                   

19.6

Busbars with Supports & Ducts

                       
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